http://www.damnsmalllinux.org/wiki/index.php/Imprinting_Bootable_Images_to_USB_Devices_%28Windows%29
This is how to install DSL to a USB Key from Windows XP (98,NT,2000?) workstation without burning the ISO and without having to boot into DSL from the CD and partition the USB key (of course if you want to partition it you'll have to use a partitioning tool, cfdisk, or something else like that).
documented on: 2007.01.12